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Setting Up Inventory Items

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The Set Up Inventory Items screen is used to specify the characteristics of an inventory item. You can add and edit inventory items on this screen. This screen is identical to the other Set Up Inventory Items screen (1-7-5-1). It has been placed in both menus for your convenience. There are additional articles with specific instructions for setting up certain types of items:

Use the following steps to set up all other inventory items:

  1. On the Main Menu, select Lubrication Menu.
  2. Select Inventory Menu (7).
  3. Select Activity Menu (1).
  4. Select Set Up Inventory Items (2).
  5. If you are prompted for your employee password, type it and press [Enter] to receive the following screen. Your employee ID is stored with each added and changed record.

  1. If you are creating a new inventory item, make sure you are in Add Mode (see screen above). If you are changing information in an existing record, press [F2] to change to Edit Mode.
  2. Fill in the following fields:

Part Number

Enter the 1- to 15-character unique code the system uses to recognize the inventory item. This code is used during invoicing to sell the desired item. If the item is included in the Electronic Service Manual (ESM), the Part Number should be identical to the entry in the ESM, which is explained in the Invoicing Menu article. Remember that all items have a part number, not just parts. For example, a full service may have a part number of FS1.

Since your bay technicians use part numbers constantly and the speed of invoicing is important, you should keep the part numbers as short and easy to remember as possible. Once the part number is set up, it cannot be changed on this screen. To change a part number, you must go to the Inventory ID Change Utility (1-7-6-6). (Required)

Note: If you are creating a gift certificate/gift card (type G), the Part Number field is limited to 10 characters.

Description

Fill in a brief description of the item. It should include the kind of item, the Part Number and possibly the Vendor. An example is Oil Filter PZ13. This description is printed on the customer’s invoice exactly as it is entered here. To maintain a professional looking invoice, make sure you are concise and consistent when typing your descriptions (for example, you may choose to capitalize only the first letter of all items).

If you want to prevent this part from printing on the invoice, type an exclamation point (!) at the beginning of this field. If the Amount field on the Enter Invoices – Invoicing screen is zero (0), this line will not print on the invoice. If it is greater than zero (0), this line will print on the invoice. For example, if you want to make sure your bay technicians include the 14 point-check in the service, but you do not want it to print on the invoice, you can enter !14 POINT CHECK in the Description field. Changing an item to not print on the invoice will not affect your statistics.

You can also set up an extended description of up to 185 characters. This description will print on Plain Paper invoice formats, display in the parts help list, and display on the work order screen via popup window.

Category

Type a 1 to 3-character code, which is used to group similar items. For example, all oil filters would have OF as the category, while all air filters would have AF. The category is used in the statistic reports to list how many of a given type of item were sold in a week, a month, etc. It is also used to organize the help popups you receive during Invoicing. In addition, you may select the categories that you want to be monitored in special ways by the system. Some suggested categories are listed in the Categories article. (Required)

If you are setting up a gift certificate/card, you should only use the category or categories for gift sales and not gift redemptions.

Type

Type one of the following 1-character codes to indicate the type of item, which is important in determining its characteristics within the system. The ten types and a description of each are listed below. (Required)

Note: You can receive, transfer and adjust only P, L and S types (parts, oil and supplies).

Codes:

    • P – A part is the most basic and common inventory item. It includes all air filters, oil filters and any tangible item that may be sold. The P type does not include motor oil. When an item with a type P is sold, the on hand quantity is reduced by the quantity sold. A part may include other part numbers. These are added through the [F7] Job Items function. For more information, see the Job Items and AddOns article.
    • J – A job is a service performed by your center. Examples are a full service for regular cars, a full service for 4×4 vehicles, a transmission service, etc. Jobs can be set up to include other inventory items. All items included in a Job Item are automatically listed on the invoice when the job is entered. In addition, you have the option of including a certain quantity of an item free with the job. For example, a FS1 service may include an oil filter, a 14-Point Check and up to 5 quarts of oil in the price of the job itself. The items included in the job are called Job Items and are explained in Job Items and AddOns article.
    • SSupplies are items used by the center, and not sold. Examples are paper towels and ball point pens.
    • G – A gift certificate/gift card of any amount can be created. A gift certificate/gift card part number cannot be greater than 10 characters. We recommend that you use the part number to help identify your different gift sales. For example, G25 may be a $25 gift certificate. By distinguishing between different gift certificates/gift cards, it is possible to get a detailed report of the gift certificate/gift card activity for the different gift sales. Note that this distinction should be made in the Part Number field, and the Category field should have a GCL entry for all gift certificates. Only G type items appear on the gift certificate/gift card help list in invoicing and can be sold as gift certificates or gift cards. If a gift certificate/card is given a $1.00 retail price, you will be prompted to enter the desired amount of the gift certificate/card during invoicing. This allows you to sell variable valued gift certificates and gift cards.
    • O – This type item is reserved for those other items that do not seem to fit in any of the other types. It can still be sold at invoicing, and can be included in another Job Item, but is not a physical item. Labor items and upcharges are an example.
    • A – An automatic item is one of the six special items used by LubeSoft®. Special items are tied to the ESM, and automatically fill in (from the Selected column on the ESM screen) on the invoice when they are selected. For example, when the automatic oil filter item (OF) is entered during invoice processing, the system automatically fills in the correct oil filter for the vehicle. There are seven automatic items in inventory, one for each of the six filters/parts included in the ESM (OF, AF, FF, CAF, PCV, BR) and one for the last oil sold (OIL). The category code in each of these should correspond to the category code for the parts in the ESM.
    • R – A required item is another special item. A required item prompts the bay technician to fill in the specific part number for the given category. The required item is used when an entry is needed, but there is no item selected by the ESM.
    • K – The checkpoints used during services are almost always included in a job. There can be multiple K type items. The responses are printed on the invoice. When selecting type K, the system asks you which checkpoint set you are using for this part number. You must set up checkpoint sets in Set Up Checkpoints (1-6-1-2) before you set up type K items for that checkpoint. See the Setting Up Checkpoint Items article for more information.
    • L – This type is for motor oil only. When an item with a type L is sold, the on hand quantity is reduced by the quantity sold. Other fluids should be set up as type P. Motor oil may include other parts or add on charges. These are added through the [F7] Job Items function. See the Job Items and AddOns article for more information.
Note: If your tax basis in the Center Control File is set up as parts, all oil items will be taxed as parts.
    • W – This is the wildcard and can be used for items such as one-time only special purchases so that the cost and descriptions can be entered during invoicing. You might use a wildcard, for example, when you replace a fan belt for a customer when you do not stock belts. A wildcard allows you to type in the price, cost and description of an item during invoicing. It is helpful to set up one wildcard item for each category or products you purchase. For example, OFW could represent the oil filter wildcard, and AFW could represent the air filter wildcard.

When selecting type W, the system displays the following pop-up on the screen. Set Display Vendor Fields to Y to show the vendor, reference, and vendor part fields when this wildcard is sold on a work order. Set Require Input to Y to require all three fields to be filled out to the cash out the work order.

Note: If your tax basis in the Center Control File is set up as parts, all wildcard items will be taxed as parts.

Oil Type Selection

When selecting type L, the system displays the following pop-up on the screen. You must select an oil classification that fits the oil item you are modifying or creating.

Sub-Type

Part- and Wildcard-type items can be set to Sub-Type T to designate them as tires (see the article Setting Up Tires). The special %SHOP% item has a sub-type S; the item can be set up to automatically charge invoices for shop supplies (see the article Setting Up Shop Supplies).

Count Sequence

Fill in a 6-digit number to specify the order in which you want this item to be printed on the Inventory Count Worksheets, which are used for taking physical inventory and entering counts. To speed up the counting process, put your inventory count sequence numbers in the same order that you count inventory. The first two digits of the number are used to describe the category of the item. For example, all air filters from your primary vendor may start with the number 21. The last four digits are used to let you order the items within a category in the order most convenient for taking inventory. For example, two air filters numbered 210456 and 210457 would be listed consecutively on the Inventory Count Worksheet. It is a good idea to use the standard first two-digit codes found in the Categories article.

Note: Items must have a count sequence to be printed on the Inventory Count Worksheets.

Service Code

Type the 1- to 3-character abbreviation for the item being set up. This code can be printed on the customer’s invoice under the Service History section (if the Include in History field is set to Y) and displayed on the Vehicle Information screen. Vehicle Service History is kept in the computer’s memory, along with the date of the service. The service code has many functions in invoicing. Several are listed below.

  • If no service code is set up for an item, it will create a problem with any checklists that require that code. For example, if a new oil filter is set up without OF in the service code field, a checklist that checks for an oil filter replaced will not recognize the new oil filter as valid.
  • When attaching a coupon or discount to a work order, the system checks the service code to make sure the item the promotion applies to has been sold on the work order.
  • The service code is used to validate items that can be sold to a fleet customer on an invoice.
  • Service codes are mapped to services in the Service Review Setups so that recommendations can be based on an accurate service history.

Include in history?

Type Y or N to indicate whether you want this service code to print on the customer’s service history and to be saved in Maintain Vehicle History. For example, you may want to show air filters, but not light bulbs, in the service history. (Defaults to Y)

When flagging the service code to Y, remember that most services include parts. Therefore, if a service history contains an FS, then OF and OIL are automatically part of this history. Flagging OF and OIL as Y would be redundant and could also clutter up the service history. In addition, the more items you save, the more space is used to store this information on your computer.

Taxable

Type Y or N to indicate whether the item is taxable. If it is, during invoicing, the system adds the correct amount of tax corresponding to the tax rate, which is set up on screen 2 of the Center Control File. (Defaults to Y)

The taxable flag has many functions in invoicing. Several are listed below.

  • When an item is set up with an N in this field, an N will show up in the C column in invoicing. This code can be changed to blank during invoicing to make a nontaxable item taxable or a blank can be changed to N to make a taxable item nontaxable on an individual invoice.
  • If your state does not require labor to be taxed, then all jobs should have an N in this field. Items and parts included within jobs should have a Y in this field.
  • Gift certificates/cards are usually sold as nontaxable, and the tax is collected when they are redeemed.

Report Sequence

All items are automatically included on the Sales, Statistics, and Employee Productivity reports as part of their corresponding category. This field, which is usually blank, allows you to report on an item individually. The sequence number is used to determine the order that the item will print on the reports. For example, the daily Statistics Report automatically includes a listing of the daily sales of additives as a category. To track the usage of an additive individually, specify a report sequence for that additive. For detailed information on setting up an item to report individually, see the Including an Inventory Item on Statistics Reports article.

Count Period

This field indicates how often this item is to be counted. For example, if you want this item to be counted once a month, type M here.

Codes:

  • W – Weekly
  • M – Monthly (Default)
  • Q – Quarterly
  • Y – Yearly
Note: When selecting the count period, keep in mind that choosing a monthly count implies a quarterly count, which implies a yearly count.

Count Daily?

This field allows you to count certain inventory items on a regular basis. You can count items every day or once a week. During the start of day procedures, the system prompts you to enter a count of this item, then reports the comparison between your count and the system’s quantity on hand. It is provided mainly for security purposes. By letting employees know that this item is being counted daily, you may reduce shrinkage. You can also use this option to do a daily inventory of oil, tools, etc.

Codes:

  • Y – Yes, count daily
  • N – No, do not count daily (Default)
  • S – Count every Sunday
  • M – Count every Monday
  • T – Count every Tuesday
  • W – Count every Wednesday
  • H – Count every Thursday
  • F – Count every Friday
  • A – Count every Saturday
Note: The count is also taken at the end of day if Daily Inventory Count in Set Up Closing Processes (1-6-3) is set to Y and there are items to count.

Change Checkpoint Group_____to__

Fill in these two fields to change Checkpoints to a given response automatically when this item is added to a work order. For example, you can set up the system to automatically change the AIR FILTER checkpoint response to REPLACED when an air filter is sold. The first entry corresponds to the checkpoint group code, as defined on the Set Up Checkpoints screen. The second entry corresponds to the number of the response defined for this particular Checkpoint in the same screen. For example, entries of AF and 2 would tell the system that upon a sale of this item, change all checkpoints with a group code of AF to response #2.

Include In Help?

Type Y or N to indicate whether you want this item to appear in the Help popup during invoicing. The Help popup is a listing of existing inventory items sorted by category. Any item that may potentially be sold should be set to Y. (Defaults to Y)

Handheld help?

Type Y or N to indicate whether you want this item to be available in Mobile Greeter during the greeting process. Type G, K, and S items are not available in Mobile Greeter, regardless of the setting. We recommend setting type A, J, L, and R items to Y. (Defaults to N)

Count As Ticket-Store?

If you type Y in this field, each invoice containing this item is included in the store ticket average. Typically, only jobs (J type items) have a Y in this field so that items sold alone do not lower the store ticket average. Only one item with a Y in this field needs to be sold on an invoice for the entire ticket total to count as a store ticket. (Defaults to N)

Employee Tracking?

If you type Y in this field, the Employee Tracking by Inventory Item PopUp will appear when selling this item on an invoice. You can then enter up to three employees who will be tracked in the Activity By Item and Activity By Invoice reports when selling this inventory item.

# Employees

If you typed Y in the Employee Tracking field, you can specify the number of employees (up to three employees) that you want to track for this inventory item.

Agreed Cost

Fill in the cost most recently agreed upon with the current vendor. The agreed cost is automatically posted on the Receive Inventory (1-7-1-1) screen as the default cost, but may be overridden. If you change the cost when receiving, this field is not changed. You must change it manually on this screen. Parts, oils and supplies (types P, L and S) must have an agreed cost greater than zero (0). All other item types allow negative and zero (0) agreed cost. (Required)

Retail Price

Type the retail price of this item at your center. It prints automatically on the invoice when this item is sold. If the item is a J (job) type, this is the price of that service.

Override?

Enter Y to allow price changes on this item during invoicing. Enter N to prohibit price changes on this item during invoicing.

Reorder Point

Specify the quantity at which you want to be reminded to order more stock. Take into consideration the coverage you will need. Determine the demand for this item, the length of time required by vendor between order date and your receiving date, and the quantity you need to purchase each time. A popular oil filter might have a reorder point of 60, meaning that when the Total Quantity (Quantity On Hand + Quantity On Order) goes below 60, it is time to order more. A rarely used PCV valve may, on the other hand, have a reorder point of 2.

Note: When inventory drops below this level, the message Low inventory level appears during invoicing when this item is sold. This is a reminder to order the item.

Qty

Type the amount you want to reorder when the reorder point is reached. The system prints a reorder report for this amount of stock if the Reorder Notices Report is added to your closing reports. You can also request the Reorder Notices Report from the menu (1-7-2-2). If the reorder quantity is zero, this item is not included in reorder notices.

Note: The Reorder Point and Qty values can be set by using the Automatic Order Level Setup (1-7-6-4). This feature considers item usage to determine the reorder information.

Default Sales Qty

Type the usual number of sales units sold when this item is sold. For example, for a filter, the sales quantity is usually 1.00. For fluids such as oil and some parts such as wiper blades, leave the default quantity at 0. This prompts the technician to fill in the correct quantity to put in the vehicle. If a default sales quantity of anything other than 0 is entered, the technician is not prompted to fill in a quantity at all. Otherwise, the default quantity is displayed, but may be overridden.

Sales Unit

Specify the unit at which you sell and inventory the product. For example, if you sell oil by the quart, the sales unit would be QT. Air filters sales unit would be EA for each.

Barcode

Type Y or N to indicate whether or not you use a barcode scanner to scan this inventory item when you take and receive inventory. If you type Y, you receive the Barcode popup that allows you to enter the sales unit and purchase unit barcodes. (If there are no barcodes linked to this item, this field defaults to N.)

Note: If you do not have a Lube Handheld and a barcode scanner, this field will not work.

Purchase Unit

Specify the unit at which you purchase the item. For example, if you buy air filters in cases of six, the purchase unit would be CS. For oil purchased in gallons, the purchase unit would be GA. This information is used in the Receive Inventory function and on the Usage-Based Reorder Report.

Stock

Type Y or N to indicate whether you stock the inventory item at your store. This field does not impact LubeSoft® functionality or appear on reports. It is included in the Inventory Setup (m) share file.

Units Ratio

Specify the number of sales units included in the purchase unit. For example, if there are six air filters to the case, there are six sales units (EA) per purchase unit (CS), and the units ratio would be 6. If you purchase oil by the gallon but sell it by the quart, there are four sales units (QT) per purchase unit (GA). The units ratio would be 4. (Required)

Note: The Units Ratio field cannot be 0 (zero).

Vendor

Enter up to three vendors (up to 10 characters each) who sell you this item. The first vendor should be your primary vendor. The agreed cost and the part number are from the primary vendor. The primary vendor information is used to print reorder notices. Always list your vendors in decreasing importance.

Note: If you are using the Purchase Order Module, the Vendor 1 field must be filled in. That same vendor must also be set up on the Set Up Vendor screen and the two vendor IDs must match. See the article Setting Up Your System to Use the Purchase Order Module.

Vendors 2 and 3 are only used when you print a Comparative Cost Report.

Part

Type each of the vendors’ part numbers for this item in the corresponding field. The first line of this entry is automatically filled in with the value from the Part Number field. You should change this value if the vendor’s part number is different than the part number you will use in the system.

Cost

Type the amount the vendor most recently agreed to charge you for the part. The first vendor cost is filled in automatically with the agreed cost.

Commission Amount 1/2/3

Fill in a commission amount to be automatically paid to the employees who are involved in selling this item. Leave this field blank if your employees do not earn commission for selling this item. The commission amounts are calculated by dollar amount, not percentage. Upon the sale of this item, the amounts entered here post to the Employee Commission Report. The 1, 2, and 3 correspond to the employee positions you set up in the Center Control File (for example, Upper, Lower, and Courtesy). For more information, see the article Using the Automatic Commission Setup.

Note: Commissions are not calculated for warranty items.

Changed

The system fills in the date the inventory item was last modified. (Display only)

By

The system fills in the ID of the employee who last modified this inventory item. (Display only)

  1. Review the following display-only fields:

Qty on Hand

The system fills in the quantity of the item in stock using the sales units. This quantity is tracked by the system and can only be changed via Receive Inventory (1-7-1-1), Enter Inventory Activity (1-7-7-6), Adjust Inventory On Hand (1-7-7-1), or Adjust Inventory Receipts (1-7-1-5), sales and voids.

Note: The quantity on hand in this field is your most current quantity including current day activity. Some reports only show the quantity on hand as of the last inventory update.

On Order

The system shows the quantity of the item currently on order, which is entered on the Enter Inventory Activity (1-7-7-6) screen. When an order is received, LubeSoft® automatically reduces this amount.

Reorder

The system fills in the point at which you need to reorder an inventory item. This information is pulled from the Reorder Point field described above.

Committed

The system shows the quantity of the item currently listed on all work orders in progress.

Coverage

The system automatically shows the amount of stock you have left before it hits the reorder point and sends out a reorder notice. You will only receive a reorder notice if it is set up in your closing processes.

Coverage is determined by the following calculation:

(Quantity On Hand + Quantity On Order) – Reorder Point – Committed = Coverage

Note: The last four fields will not reflect the current day’s inventory changes until you run Update Inventory (1-7-4-4).

Last Receipt

The system shows the date when you last received this item and how much it cost.

Last Sale

The system shows the date when you last sold this item and how many you sold.

Last Count

The system shows the date when you last counted this item.

Cost

The system displays the current average cost of the item.

  1. After you have filled in all the fields for an item, consider the following options.
  • To receive the inventory item, press [F8]. This option is only available when adding a new item with type P, L, or S (parts, oil, or supplies), and allows you to move directly to the Receive Inventory screen without going back to the Activity Menu.
  • To include one or more items within a service or to attach them to another item, see the Job Items and AddOns article.
  1. To save your changes, press [F4].
  2. Do one of the following:
  • Add or edit another inventory item.
  • To return to the Activity Menu, press [Esc] [Esc].